The Technology

Saudene is a polyethylene powder ideal for rotational moulding applications. This compound is characterized by excellent rigidity and durability that lasts for many years without loosing its original shape. It is an excellent grade for any type of plastic packaging products especially bins and pressure tanks with a volume capacity up to 10,000 litres and more. Saudene can be produced with different stable colours on a glossy or matt finish for all rotational moulding applications. This compounds are UV stabilized for outdoor applications and designed to be suitable for weather conditions in areas around the world.

Polyethylene is derived from either modifying natural gas (a methane, ethane, propane mix) or from the catalytic cracking of crude oil into gasoline. In a highly purified form, it is piped directly from the refinery to a separate polymerisation plant. Here, under the right conditions of temperature, pressure and catalysis, the double bond of the ethylene monomer opens up and many monomers link up to form long chains. In commercial polyethylene, the number of monomer repeat units ranges from 1000 to 10 000 (molecular weight ranges from 28 000 to 280 000).

 

Our Process

Monomer
The ingredient or monomer is ethylene (IUPAC name ethene), a gaseous hydrocarbon with the formula C2H4, which can be viewed as a pair of methylene groups (=CH 2) connected to each other. Because the catalysts are highly reactive, the ethylene must be of high purity. Typical specifications are <5 ppm for water, oxygen, as well as other alkenes. Acceptable contaminants include N2, ethane (common precursor to ethylene), and methane. Ethylene is usually produced from petrochemical sources, but also is generated by dehydration of ethanol.

Polymerization
Ethylene is a rather stable molecule that polymerizes only upon contact with catalysts. The conversion is highly exothermic, that is the process releases a lot of heat. Coordination polymerization is the most pervasive technology, which means that metal chlorides or metal oxides are used. The most common catalysts consist of titanium(III) chloride, the so-called Ziegler-Natta catalysts. Another common catalyst is the Phillips catalyst, prepared by depositing chromium(VI) oxide on silica.[3] Ethylene can be produced through radical polymerization, but this route has only limited utility and typically requires high pressure apparatus.